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Pool Construction FAQ's

Table of Contents:
Click on the subject to jump directly there.

Length of Construction
Layout
Excavation
Plumbing and Equipment
Steel
Electric
Pre-Shotcrete Inspection
Shotcrete
Waterfall, Boulders, etc...
Decking
Required Barriers
Cleanup
Pre-Interior Finish Inspection
Interior Finish
Start Up & Orientation

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Length of Construction:

How long will my pool take to build?:

California Pools averages just over 8 to 10 weeks of actual construction time for every pool we build. This is quite a point of pride with us particularly when you consider the complexity of many of our pools. Specialized products and/or material availability could possibly increase construction time. A good rule of thumb to use when planning a project is one week of construction time for every $4000 of pool cost. In other words, a $20,000 pool should be complete in 5 weeks after the excavation is complete or a $40,000 pool will take about 10 weeks after the excavation is complete depending on the complexity of the project. Many factors combine to effect construction time. We find that comprehensive pool planning and design can reduce changes and unexpected delays.

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Layout

What should I know about pool layout?

The pool layout is the painted shape and position of the pool that we paint on your ground prior to any work being done. It is used as a guide for excavators when they dig your pool. We ask that you approve the location and shape of the pool prior to the scheduling of the dig. The layout will appear much smaller then the finished pool due to it being a flat representation of your pool. It is interesting that we get calls about the pool being to small at this stage and the same people will many times comment on the pool seeming too large as soon as it is dug. We layout the pool 6' larger in every direction. In other words, a pool which will finish 30' long must be laid out and dug 31'. This allows for 6" thick concrete on the pool walls so the finish will be exact and correct.

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Excavation

I've heard about dust, noise, and destruction that can happen at dig, is this true?

There is no gentle way to remove 15 to 30 dump truck loads of dirt out of a backyard. This will be one of the nosiest and is certainly the dustiest stage of construction. It is also one of the most exciting. We routinely see kids of all ages with their noses pressed against the window as the pool begins to take shape. Protecting plants and existing landscape is a must since anything between the street and the pool, which is not cared for, will be ground into soil by this heavy machinery. Fences need to be removed, dogs put up, and the right machinery must meet the conditions in your particular yard. Your pool designer will have discussed the options and pricing with you when the pool was designed.

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What is a rock (hard) dig and how are the extra costs involved handled?

A rock excavation is encountered when the machinery, which has been planned, for your yard cannot dig the pool without using special techniques and equipment. The crew, which comes to your house, plans for the best and attempts to dig your pool. However, they may find out rather quickly that their machinery is incapable of the dig. If this happens, the excavators will expose the soil condition by digging a hole and leaving it open. Typically we will secure 3 bids and get your approval on the extra costs prior to proceeding. If you suspect you are in rocky areas, we can secure a bid and make it part of the original agreement. This can save time and allow for the extra costs to be financed. Many times excavators can dig a rock pool in about the same time as a pool in softer soil. The extra dollars they charge is more for the know-how and wear and tear on the machinery then for the time it takes.

Plumbing and Equipment:

How do I know that my plumbing is done correctly and will not leak?

In addition to using Schedule 40 PVC (very thick pipe) we keep all plumbing under pressure throughout the construction process. We routinely check these pressure readings to insure that the plumbing is secure. Our plumbers follow a detailed plan for the location of every feature, pool return, and drain. You will notice that pipes are protruding out from the pool dig. These will be cut off near the end of construction and will finish flush to the final pool wall.

When is my equipment plumbed in place?

If you live in the house, we are building the pool in; we will install the equipment the day we plumb the pool. If your home is not occupied or is under construction, we will delay the equipment set until you are in the house. This is necessary because unfortunately there are people out there who will walk off with your pool equipment if it is easily accessible. If you own the home and the equipment is stolen, your insurance will cover the loss and will pay the replacement cost. From a technical standpoint, once the equipment is attached and installed, you own it.

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Steel:

What does the steel reinforcing do for my pool?

The steel rebar is installed in a grid pattern. Depending on the loads and soil condition, it can be 12" apart, 6" apart, or in rare cases 3" apart. Our civil engineers work out the exact pattern to be used for your pool and this is part of the engineering required for your pool permit and for our structural specifications. The steel is blocked 2-3" off of the excavated floor and walls of the pool. It greatly strengthens concrete by providing tensile strength. Be careful, although we cover or bend the ends of the bars to protect people, the wires used to tie the steel together are very sharp. Please insure the safety of children and pets. A scratch from the steel or tie wire can infect easily and may require tetanus vaccination.

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Electric

What protects my pool from electrical problems?

In most cases, a trench will be dug from your electric panel to the equipment location. This conduit by code must be metal, wrapped with insulation, and buried 6" underground. It is important to mark any sprinkler lines or other obstructions that must be protected. The conduit must remain uncovered until the city inspects it. GFI circuits protect all light and electrical plugs. These are also used near sinks and bathrooms inside your house. GFI protected circuits instantly trip and shut down when contact is made with water. In addition, all steel, motors, and metal within 5' of the pool is grounded. You may notice small copper wire attach to metal windows, fences, handrails, and diving boards.

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Pre-Shotcrete Inspection

When does the city inspect my pool?

The first inspection occurs after electric and before shotcrete. The city insures all electrical connections and work are proper. They also review the pool's structural engineering and steelwork. They do not inspect the shape of the pool, pool depth, or in most cases--pool plumbing as these are not safety or code issues. They will check the pool's location to insure that it is out of all setbacks and easements. We typically have very little problem and get a green tag to proceed quickly. In some cases, inspectors will ask to see more engineering verification than is normally necessary. We provide this at our expense. While the delay can be frustrating, it is better to be safe now than sorry later. Remember that these inspectors are trying to insure the best and safest possible construction. We do not control their schedules but in most cases they are remarkably responsive considering the building boom in the Phoenix area.

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Shotcrete

When will my pool start looking like a pool?

The pool really begins to take shape when the concrete is placed. Steps and benches are formed, spas take shape, and the pool begins to look like a pool. Shotcrete (premixed concrete) is sprayed into your pool through a hose under pressure. It's noisy, messy, surprisingly artistic, and fun to watch. A curtain is put up around the pool to block the over spray from getting on you house. Shotcrete dries and gets hard very quickly. As a matter of fact, it can dry too quickly. It is necessary for you to water cure your shotcrete to slow the drying time down. In the summer, wet the pool down at least 5 times a day, more if you can get to it. In the cooler months (temperatures below 80 degrees F), 2 to 3 times a day is fine. Spray water on the sides until it starts to "sheet" off. Then move on to another part of the pool. It takes about 10 to 15 minutes to complete a pool watering. Don't worry, you can't over water a pool. A puddle will accumulate in the bottom of the pool that's ok; we will pump it out later. You will also notice cracks forming in the pool, particularly in the floor. This is normal. These are shrinkage cracks and do not affect the structural integrity of the pool. The shotcrete shell needs to cure for 3-4 days before we can proceed with construction.

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Waterfalls, Boulders, etc...

What has to happen before my deck is installed?

We must have all rockwork, if there are boulders and waterfalls to be done on your pool completed prior to deck. This is also a good time to install any masonry such as barbecues, fire pits, benches, and equipment walls. Any gas lines, landscape sprinkler and drip lines, landscape lighting lines etc. that are to be run under the deck should be in before we form for the deck. This is also a good time to review and make sure that your deck that you have designed is on the plan the way you want it. Extra costs may result if you have us form the deck one way and then decide to change it after forming.

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Decking

What are my responsibilities concerning the deck?

Here's where the pool starts to look really pretty. We always find that once the deck gets started, our customers get very excited and start planning their first pool party. Be patient-the process is almost complete. The deck crew will come out and put up forms (thin strips of wood) outlining the deck. You will see where any steps and drains go. You must approve these forms prior to the pouring of deck. Once the deck is poured, it cannot be changed. It's a good idea to double check the color and texture you have chosen to make sure it is still your favorite. The concrete for the deck will be poured into the forms and troweled to a smooth finish. If you have kool decking, it will be applied now. If you have Cal Deck, it will be applied when the concrete is dry enough to let it adhere. Other types of toppings and deck, such as flagstone, tiles, pavers, or cultured stone have their own requirements. Regardless of what kind of deck you have; stop water curing your pool, do not walk on or get water on the deck, and do not cover the deck with anything for at least 48 hours. Concrete does not dry evenly so it will appear to be darker in some places and lighter in others. Don't worry, it will reach a consistent hue after it gets through a full summer's heat.

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Required Barriers

How do I make my pool safe and ready to pass final inspection?

Access walls, gates and springs (gates must be self closing), sliding door closures, window locks, wrought iron fencing, etc. are all done at this time. Types of barriers required (items, as defined by your city, which restrict access to the pool) can differ depending on the city you live in. The pool cannot be finished until your city is satisfied all required barriers are in place and functioning. The inspector will check for barriers and you must be at home during the inspection to demonstrate them. Please see your designer or construction scheduler for more information.

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Cleanup

When do I get rid of this construction mess?

We would like your help in policing any personal trash. It is absolutely our policy that gum wrappers, drink cups, lunch sacks etc. never be left on your property. However, we find that our crews are human and take constant reminding. We consider it to be a great help if you let us know at any time you see trash of this kind left in your yard. By staying on top of this problem together, we can keep it to a minimum! (The unavoidable construction mess begins at shotcrete as the concrete truck gets cleaned out and continues and builds through deck gets cleaned up just prior to the pool being finished.) Trenches are all filled, light grading is done, and the yard is raked. Basically we make everything neat and presentable. Landscaping is not provided unless it was part of your pool contract.

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Pre-Interior Finish Inspection

How do I get the go ahead to finish the pool?

We will call the city for a pre-interior finish inspection. This is where the city checks that all of your barriers are to code. Types of barriers required can differ depending on the city you live in. We cannot schedule a specific time for an inspection, nor will the city agree to a specific inspection time. Since the inspector needs access into your home to check some of the required barriers, you must be there to give him/her access. This can be frustrating but if the inspector cannot inspect all barriers, he/she will leave and we will need to call for another inspection. We are at the mercy of the city here. We cannot legally proceed with construction until the city gives us permission. Your construction scheduler can advise you of the barrier code requirements if you are installing them yourself. In any event, whether we install them or you install them, you still need to be home for the inspection so the inspector can enter your home. Some cities do not have interior barrier requirements and final inspection goes much easier there.

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Interior Finish

How do they get the plaster or Pebble Tec/Sheen into my pool?

At last! Seemed like forever huh? All interior finishes are pumped into the pool from the street.

Plaster:

Plaster will be applied and the plasterers will start your hose to fill the pool as soon as they are done. Do Not Turn Off the Water until your pool is full! Let the pool fill all of the way up until it reaches about an inch below the deck then turn the water off. This is slightly overfilled but you will be backwashing and it helps to have a little extra water in the pool until the plaster dust is filtered out. Follow the plaster care instructions given to you by California Pools. The plaster may appear a little mottled because the plaster does not dry evenly (yes it really does dry under water). Some parts stay wet longer and so appear darker, like a wet spot on a shirt. Brushing the pool and chemical balancing are extremely important on a plaster pool. Plan to spend a lot of time during that first week caring for your pool.

Pebble Tec ® or Pebble Sheen ®:

Your Pebble Tec will be applied on the first day and acid washed the next. The acid wash exposes the pebble aggregate. The worker will start the hose filling the pool as soon as they finish acid washing. Do Not Turn Off the Water until your pool is full! Let the pool fill all the way up until it is about one half the way up the skimmer opening. The color will appear slightly mottled for about 3 months. It takes that long for the chemicals to finish the curing and bleaching process. You will have a much easier time taking care of the pebble finish than a plaster finish. The product's main and popular feature is that it is naturally forgiving. You will see variations in stone colors and concrete exposure. This is why Pebble Tec camouflages many of the traditional problems with pool plaster---it is to be expected and is desirable.

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Startup & Orientation

When do I learn how to use the pool?

At start up we turn the pool on, check out the system to make sure everything is working properly and then at the orientation you will be told everything you wanted to know about a pool and probably some stuff you were not sure you wanted to know. Plus we show you how to work the pump, filter, light and the rest of the equipment. It's a lot of stuff to know. Video cameras are permitted and encouraged. You can also refer to our Pool Care FAQ for some of the most common question (there's good stuff there). Also, you can request a re-instruction at no charge within 30 days. We recommend you wait about a week before requesting a re-instruction. By then, you will have specific questions that can be addressed.

When can I swim?

Is it hot out? Is the pool full? Go have fun and thanks for choosing California Pools.

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